如何提高數控切割機的加工效率
數控火焰切割機,具有大厚度碳鋼切割能力,切割費用較低,但存在切割變形大,切割精度不高,而且切割速度較低,切割預熱時(shí)間、穿孔時(shí)間長(cháng)等缺點(diǎn),較難適應全自動(dòng)化操作的需要。它的應用場(chǎng)合主要限于碳鋼、大厚度板材切割,在中、薄碳鋼板材切割上逐漸會(huì )被等離子切割代替。
NC flame cutting machine, with large thickness of carbon steel cutting ability, cutting cost is low, but there are cutting deformation, cutting accuracy is not high, and cutting speed is low, cutting preheating time, long perforation time and other shortcomings, it is difficult to adapt to the needs of automatic operation. Its application is mainly limited to carbon steel, large thickness plate cutting, in the medium and thin carbon steel plate cutting will be gradually replaced by plasma cutting.
數控等離子切割機,等離子切割具有切割領(lǐng)域寬,可切割所有金屬板材,切割速度快,效率高,切割速度可達10m/min以上。等離子在水下切割能消除切割時(shí)產(chǎn)生的噪聲,粉塵、有害氣體和弧光的污染,能有效地改善工作環(huán)境。
CNC plasma cutting machine, plasma cutting with a wide range of cutting fields, cutting all metal sheets, cutting speed, high efficiency, cutting speed up to 10 m / min or more. Plasma cutting under water can eliminate noise, dust, harmful gases and arc pollution, and can effectively improve the working environment.
精細等離子切割已使切割質(zhì)量接近激光切割水平,目前隨著(zhù)大功率等離子切割技術(shù)的成熟,切割厚度已超過(guò)100mm,拓寬了數控等離子切割機切割范圍。
Fine plasma cutting has made the cutting quality close to the level of laser cutting. At present, with the maturity of high-power plasma cutting technology, cutting thickness has exceeded 100 mm, broadening the cutting range of CNC plasma cutting machine.
數控激光切割機,具有切割速度快,精度高等特點(diǎn),激光切割機價(jià)格昂貴,切割費用高,目前只適合于薄板切割、精度要求高的場(chǎng)合。
CNC laser cutting machine, with cutting speed, high precision, laser cutting machine is expensive, cutting costs are high, currently only suitable for thin plate cutting, high precision requirements occasions.
數控高壓水射流切割機,適用于任何材料的切割(金屬、非金屬、復合材料),切割精度高,不產(chǎn)生熱變形,具環(huán)保的切割方式。它的缺點(diǎn)在于切割速度慢、效率低、切割費用高。
CNC high-pressure water jet cutting machine is suitable for cutting any material (metal, non-metal, composite materials), cutting precision is high, does not produce thermal deformation, with environmentally friendly cutting methods. Its disadvantage lies in its slow cutting speed, low efficiency and high cutting cost.
其它數控切割機:包括數控管材切割機,數控型鋼切割機,數控坡口切割機,這些專(zhuān)用切割設備主要應用于各種專(zhuān)用型材地數控切割,目前市場(chǎng)上生產(chǎn)廠(chǎng)家還不普及。
Other CNC cutting machines: including CNC pipe cutting machine, CNC steel cutting machine, CNC groove cutting machine, these special cutting equipment is mainly used in various special profiles of CNC cutting, the current market manufacturers are not popular.
從整體來(lái)說(shuō),數控切割機已變的十分普及,不同的切割加工方式使得機械加工的切割質(zhì)量和效率表現有所不同,但從大的方向來(lái)說(shuō),數控切割已經(jīng)極大的提高的下游行業(yè)的加工效率。
As a whole, CNC cutting machine has become very popular. Different cutting methods make the cutting quality and efficiency performance of machining different. But in the larger direction, CNC cutting has greatly improved the processing efficiency of downstream industries.