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此前裝配線(xiàn)于汽車(chē)制造業(yè)的應用中,汽車(chē)被建造地點(diǎn)與制造,以適合汽車(chē)正在構建各個(gè)部分?;旧?,這是一個(gè)連續的操作,其中,匯編負責各種部件的配合和光潔度。
Before the assembly line was used in the automobile manufacturing industry, the car was built and manufactured to fit the car to all parts. Basically, this is a continuous operation, in which the assembler is responsible for the coordination and smoothness of various components.
接著(zhù)又以其高的組織和專(zhuān)業(yè)化程度的流水線(xiàn)。參與組織制造的協(xié)調,即參保他們的到來(lái)就行了,在合適的時(shí)間和條件下,這意味著(zhù)他們符合“行準備”的方式各部分,組件和組件。
Followed by a high level of organization and professionalism. Participate in the coordination of manufacturing organization, that is, the arrival of insured people is OK. At the right time and condition, this means they conform to the way of line preparation, parts, components and components.
專(zhuān)業(yè)化的意思,而不是一個(gè)匯編為每個(gè)車(chē)廂的是,有一個(gè)匯編為汽車(chē)的特定區域。作為線(xiàn)移動(dòng)過(guò)去,這些匯編了的整體汽車(chē)的小百分比的照顧。
The meaning of specialization, rather than a compilation for each carriage, has a compilation for a specific area of the car. As line moves past, these compiled a small percentage of the car's care.
為實(shí)現流水線(xiàn)的結果,汽車(chē)產(chǎn)量從天時(shí)間,對分去了。當然,我們知道更多關(guān)于現在在進(jìn)行流水線(xiàn)生產(chǎn)太遠的影響。該過(guò)程已被修改以更好地適應人的因素等等自動(dòng)化已添加。
In order to achieve the result of the assembly line, the output of the car is divided from day to day. Of course, we know more about how far the production line is now. The process has been modified to better adapt to human factors and so on automation has been added.
但是,作為一個(gè)制造理念,運用當今的組織和專(zhuān)業(yè)化的主要租戶(hù),因為他們沒(méi)有在90年前。史蒂夫REKO創(chuàng )始人REKO國際集團的總裁,擁抱這一概念,并成功地將其應用于制造模具和模具,主要為一級供應商的汽車(chē)行業(yè)。
But, as a manufacturing idea, use today's organization and specialization of major tenants, because they are not 90 years ago. Steve, President of REKO International Group, founder of REKO, embraced the concept and successfully applied it to manufacturing moulds and moulds, mainly for the automotive industry of the first class suppliers.
他認為,這是純粹的制造組裝線(xiàn),作為一個(gè)概念,是與幾乎完全與大批量制造的巧合。相反,他已經(jīng)成功地通過(guò)流水線(xiàn)生產(chǎn)的概念,使模具和模套種植他的生意從概念20年前到越來(lái)越多的500人操作。 模具制造商金屬切割機
In his view, this is a pure manufacturing assembly line, as a concept that is coincidental with almost complete and mass manufacturing. Instead, he has successfully produced the concept of pipelining, making molds and moulds planting his business from the concept 20 years ago to more and more 500 people. Die maker metal cutting machine
而不是使用傳統培訓的模具制造商,REKO喜歡訓練其人民metalcutters。重型工程完成達陣,使生產(chǎn)車(chē)間平淡無(wú)奇的部分幾何。
Instead of using traditional training for mould makers, REKO likes to train its people metalcutters. Heavy engineering completes the array, making the production workshop a flat part of the geometry.
REKO先生是一個(gè)主模具制造商。他被培養在歐洲和學(xué)到的傳統模具和模具制作工藝當中,因為事實(shí)證明,蘊藏著(zhù)驚人的相似之處汽車(chē)曾經(jīng)構建方式。
Mr. REKO is a manufacturer of main mould. He was trained in Europe and learning the traditional mold and mold manufacturing process, because facts prove that there are striking similarities between cars that have been built.
“當我們建立了一個(gè)模具,模具制造商就像一個(gè)神,”REKO先生說(shuō)。 “我們所做的所有決定如何模具將建成。有關(guān)于替代思路或方法很少或根本沒(méi)有討論。如果我說(shuō)的刻錄腔EDM它被燒毀。也許它可能已被碾碎,但是這并不重要該模具制造商相當于舊汽車(chē)匯編“。
"When we set up a mold, the mould maker is like a God," Mr. REKO said. "All the decisions we have made how the mold will be built. There is little or no discussion on alternative ideas or methods. If I say the recording chamber EDM it is burned. Maybe it might have been crushed, but it doesn't matter that the mold maker is equivalent to the old car assembly.
“模具制造商依賴(lài)于系統的一面是,”繼續REKO先生“是如何建立和知識往往居住在模具制造商的想法。如果事情發(fā)生在模具制造商一定程度上的設計模具,一家公司可能會(huì )發(fā)現自己遇到了大麻煩。“
"The mold manufacturer relies on the system side," to continue Mr. REKO "is how to build and the knowledge often resides in the mold manufacturer's idea. If something happens to a mold maker to a certain extent, a company may find that it is in big trouble. "
當REKO工具及模具開(kāi)工的企業(yè)REKO先生的目標之一是消除盡可能多的,他的新公司對傳統培訓的模具制造商的依賴(lài)。“我決定建立我周?chē)慕饘偾懈顧C的企業(yè),”REKO先生說(shuō)。 “畢竟,這就是制作模具或死了,是的。”
One of the goals of Mr. REKO, the REKO tool and die - starting enterprise, is to eliminate as much as possible, his new company's dependence on traditional training mold makers. "I decided to build the metal cutting machine around me," Mr. REKO said. "After all, this is to make molds or die, yes."
生產(chǎn)系統
production system
型號為REKO先生的新開(kāi)店是亨利·福特的裝配線(xiàn)。其制造科學(xué)主要貢獻是分工。通過(guò)打破裝配產(chǎn)品向下的制造步驟基本與公共子集,并排列這些步驟同時(shí)發(fā)生,任何產(chǎn)品,無(wú)論是汽車(chē)或模具和模具,可以建在顯著(zhù)較少的總時(shí)間比常規順序操作。
The new store model for Mr. REKO is Henry Ford's assembly line. The main contribution of its manufacturing science is the division of labor. By breaking down the manufacturing process of assembly products, basically with the public subset, and arranging these steps at the same time, any product, whether automobile or mold and mold, can be built in significantly less total time than conventional sequential operation.
即使制造了一套獨特的模具或金屬模具似乎比大規模生產(chǎn)百萬(wàn)同一項目的拷貝,基本上制造工藝排隊出奇好根本的不同。
Even if we create a unique mold or metal mold, it seems that compared with the mass production of millions of copies of the same project, basically, the manufacturing process is in line with the fundamental difference.
鍵成功批量生產(chǎn)中巨大數量或在一個(gè)批量的產(chǎn)物是計劃生產(chǎn)的細節,離線(xiàn)。 “每一個(gè)可能的應急生產(chǎn)必須允許使系統的嗡嗡聲,”REKO先生說(shuō)。“在實(shí)踐中,更復雜的一個(gè)產(chǎn)品是,從制造和裝配的角度來(lái)看,更好的本系統的工作原理。我的目標是使所有的設計細節,并為每個(gè)細節代替隨后的制造要求,并計劃在一個(gè)芯片被切割之前“。
Key success mass production in large quantities or in a batch product is planned production details off-line. "Every possible emergency production must be allowed to make the buzz of the system," Mr. REKO said. "In practice, a more complex product is a better working principle of the system from the point of view of manufacturing and assembly. My goal is to make all the details of the design and to replace the subsequent manufacturing requirements for each detail, and to plan before a chip is cut ".
過(guò)程工程集團獲得的模具及模具制造在REKO球滾動(dòng)。該工具的設計工作由進(jìn)口零件圖紙開(kāi)始。他們有軟件的席位,以匹配他們的一級供應商。這些團隊打造完整的工具集設計,包括所有引腳,銷(xiāo)和細節。當設計團隊完成其工作,該工具都準備好店。
The process engineering group obtained the mold and mold manufacturing in the REKO ball rolling. The design of the tool begins with the drawing of the imported parts. They have software seats to match their first tier suppliers. These teams create a complete toolset design, including all pins, pins and details. When the design team completes its work, the tool is ready for the store.
該工具的設計工作完成后,另一種方法的工程團隊確定完成作業(yè)所需的制造工藝步驟。 REKO已開(kāi)發(fā)的軟件包內部使用,它本質(zhì)上是一個(gè)操作檢查列表。
After the design of the tool is completed, the other method of engineering team determines the manufacturing process required to complete the operation. REKO has been used within the developed software package, which is essentially an operation checklist.
該店操作分為部門(mén),包括工具室,機械加工,電火花,測量和拋光。在各部門(mén)越來(lái)越詳細的菜單打破運營(yíng)成更精細的工藝步驟。
The operation is divided into department, including tool room, machining, electric spark, measurement and polishing. More detailed menu breaks in various departments into more elaborate process steps.
研究小組隨后分配各種模具和模具組件部門(mén),甚至具體的機器。例如,如果一個(gè)電火花燒傷,需要上的一個(gè)工具,將電極切割部被提醒來(lái)安排生產(chǎn),以與模具的構建計劃相一致。
The research team then allocated various moulds and mold components, even specific machines. For example, if an electric spark burns, a tool is needed. The electrode cutting part is reminded to arrange production to conform to the construction plan of the die.
當被識別并輸入到系統中的制造步驟,一個(gè)耗資隊分配小時(shí)作業(yè)。因為整個(gè)模具及模具制造過(guò)程被細分為相對小的增量,成本得以簡(jiǎn)化。沒(méi)有任何單一的制造步驟,如果低估,可以產(chǎn)生不利作業(yè)的整體盈利能力的影響。
When a manufacturing step is identified and entered into the system, a cost team assigns hours of work. Because the whole die and die manufacturing process is subdivided into relatively small increments, the cost can be simplified. No single manufacturing step, if undervalued, can produce the impact of the overall profitability of adverse operations.
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